Main Processes

Compression Moulding

Where experience is still worth more than the machine.

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Compression moulding is where our deepest know-how lives.

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We produce everything from tiny fingerboard wheels to expansion joints.

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It is a more artisanal process, demanding time and experienced hands, but in return it delivers a precision and versatility that no automated process can match.

Extrusion

Technical profiles, from the simple to the demanding.

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We extrude silicone and rubber into profiles of large and small cross-section, produced in cut lengths or continuous runs.

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From the simplest technical profiles to the most demanding, we have the solution for the type of product you need — with the flexibility that comes from mastering the process.

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Injection Moulding

When it's time to scale, we scale.

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Injection moulding makes it possible to produce large volumes quickly and at more competitive costs.

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In a dedicated unit within the MRI group, we offer Flexocol customers the simplest route to increasing production without compromising deadlines or budget.

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Wheel and Roller Coating

Perfect adhesion. Precision to the thousandth of a millimetre.

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We master rubber-to-metal bonding and material selection to cover wheels and rollers to the most demanding specifications — including machined grooves and precision grinding.

Metalwork

Metal and rubber, under one roof.

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Most of what we make incorporates metal components — which is why metalwork is a key part of our production.

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This end-to-end control gives us the flexibility to respond to virtually any part on the market.

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Cast Polyurethane

Built to withstand what nothing else can.

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When conditions are extreme, cast polyurethane makes the difference.

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We bring the wear resistance and durability that the most aggressive applications demand, extending the service life of your products and saving you downtime and replacements.

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Development and Manufacturing of Molds and Tooling

Where difficult projects take shape.

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Do you have a sample?
A drawing?
Just an idea?

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Whatever the starting point, we take your project from concept to prototype to production, making the tooling ourselves in our machining centre.

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Recovery: Pyrolytic Oven

Why buy new? Recondition it.

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Parts with metal components are not thrown away — they are reconditioned.

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We remove the worn rubber, recondition and validate the metal structure and apply new rubber, restoring your parts to their original performance.

A more sustainable and economical solution.

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Compound Mixing

Custom compounds, formulated from scratch.

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We formulate and produce our own rubber compounds, which gives us a rare agility in developing new products and in responding to shorter runs.

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Every batch is checked in the laboratory before going to production — because the consistency of the finished part begins long before the moulding process.

Our industrial capabilities

At Flexocol, customer satisfaction is at the centre of how we work. That is why we made a deliberate decision: to bring a wide range of production processes in-house, giving us the flexibility to respond to small, medium and large runs alike.
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This capability allows us to develop complete solutions and reduces the need for our customers to coordinate multiple suppliers — ensuring greater control, agility and consistency throughout the entire process.

Control and Precision at Every Stage

The choice of manufacturing process takes into account dimensional tolerances, material behaviour and production volume.

Scale Adapted to Your Needs

We respond to small, medium and large runs, with planning geared to deadlines and stability of supply.

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Can't find the process you're looking for?

We'll help you assess the most suitable method for your needs.

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